The best hacksaw is an ultimate tool has made its place perfectly into a homeowner’s toolbox or in machine stationeries. You will find hacksaw available in a single piece or a package of all sorts of related pieces like different blades. Stanley and TEKTON both are high tension hacksaws with high-quality. For all in one package, Original 15-in-1 Magic Universal, Klein Tool’s hacksaw with Reciprocating Blade, Milwaukee Compact, and DEWALT 5-in-1 hacksaw are our recommendations.
Klein Tools and DEWALT 5-in-1 Hacksaw will be the best deal if you are looking for something all in one without compromising quality.
How to Recognize the Best Hacksaw
Tough hacksaws vary in quality, basic features are the same for all. The must-have features are as below.
1. Type of Blade
The blade is the most important part of a hacksaw as it cuts your material. Strength and durability depend on construction material of the blade. Bi-metal bodied blades are superior in strength and long-lasting and cut your metal like butter. But for strong metal like stainless steel Tungsten Carbide blades is the best choice. Solid design of the blade with TPI (Tooth per Inch) is very important.
2. Sturdy Frame
Usually, hacksaw blade frames are C-shaped. The fame must be sturdy enough to hold the blade. The frame construction material must be high in quality to make it more durable and stronger. It should have easy blade replacing feature.
3. Quality Grip
In general, hacksaw has pistol grip to hold. Its design should ergonomic. So, you can work with it without hurting your fingers more.
The handle should be comfortable enough to hold and it should be specific in design that you can cut your material from a different angle.
4. Screw or clamp mechanism
Clamp or screw mechanism is very important to adjust and tighten the blade. It should be work profoundly that it should avoid screw losing problem and prevent rattling annoyance.
5. Blade replacing feature:
For working with the different material and with time you need to replace the main blade. A good hacksaw should have easy blade replacing a system that can work smoothly.
Our recommendation for the Best Hacksaw
1. Stanley STHT20138 High Tension Hacksaw
This hacksaw is good enough for home use but it is not so high quality to be a professional grade saw due to some plastic parts like plastic handle and nut. Two pieces of the plastic handle are screwed together enough well though not well-molded.
This tool has nice steel in term of the price. It is good for cut plastic molding. The blade is sharp enough to cut through the plastic without any issue.
You may face some very little issue to cut wood and some small metal piping. You don’t have to purchase blade separately as this tool is shipped with a blade attached already.
The quality and build of the tool seem quite durable and sturdy. You don’t need to think of blade breaking or the handling having any issues.
Easy gripping and replacing the blade without issue makes this product very comfortable to use. Solid design and lightweight are other good features it has. The frame is metal made of nice quality. The large tension knob with a full-grip handle makes this product easier to use with better control.
The fixed blade is 12-Inch in length with a 4.375-Inch pull 4.375-Inch pull cutting depth which is really great for small to medium job purposes.
We recommend this product for any kind small projects. You can use it also for medium jobs.
But for large projects, you should use a bigger blade or something with automation.
2. TEKTON 6823 High-Tension Hacksaw
This hacksaw is a winner product fromTEKTON. Well priced with better quality of this product makes it worth a few more bucks. Spend some money on it without buying the inexpensive ones, you will not regret. This hacksaw cut through thin steel like a butter cutter.
The frame strong enough to makes it suitable for use. your whole body will be engaged instead of just one arm during cutting without noticeable wobbling. It is really ergonomic. The grip has excellent quality and It stays perfectly straight so that you can cut a line quite easily.
This saw features good quality design to tighten up the blade very tight. So that you can work with it without bending the blade. There are also options for changing the blade position to make cutoffs easier while reaching the saw directly over the cutting area gets impossible.
Overall quality is really impressive with minor annoyance with it replacing the blade. You have to be very specific while replacing.
Blade storage compartment of this product needs improvement. As one of the holding screws blocks access of blade. Overall, we recommend this product to keep in your toolbox.
Note that this TEKTON hacksaw only cuts at 45-degrees and vertically. For example, to do a flush cutting you need to rotate the blade a few times.
The cheap hacksaw only does a 90-degree increment. 45-degrees will work for you. Mark the difference as it is an important note while sawing.
3. Original 15-in-1 Magic Universal – All in One Hand Saw
This hacksaw is for multi-purpose use.
It is well-designed. The hacksaw frame is rectangular in shape secured with the fixed metal piece.
The blade changing mechanism is quite easy and handy. You can easily change blade through a knob which is positioned at the bottom left of the handle.
This product is designed with easy grip and the handle is comfortable to be held. This hacksaw is on an average in quality. It is good for small projects but not actually suitable for bigger ones.
Not that this product is not good enough for glass cutting projects and creates a lot vibration during use of PVC. But other blades come with it are very suitable to use.
We recommend this product for those jobs where no need of dragging out the big power tools
4. Klein Tools 702-12 Hacksaw
This high tension hacksaw is well built with improvement in features. This new Klein Hacksaw is made of very high quality, in both skills and materials. Kelin has improved almost everything on their hacksaw.
This new one has now featured a more comfortable handle with improved lever action than the older ones that keep the blade in place. Like the old one, for holding your spare hacksaw blades safe and secure, Klein is still using the ridge of the saw.
This tool just screams quality, and you will notice it from the minute of using it.
You may pay for some more bucks for this saw, but at the same time, it is so much durable that your children can also use it after you.
If you are a first-time buyer of any hacksaw, just go for it. It will not fail you.
Klein’s warranty is promising. You will get a brand new replacement from any place that deals Klein’s tools if you bust your one.
Note that this hacksaw is shipped with a 24 tooth bi-metal blade. Get some 32 tooth blades for cutting steel or conduit as they will give you much smoother cut with less effort.
Though It is made in China product it will not disappoint you.
5. Milwaukee 48-22-0012 Compact Hack Saw
This hacksaw is the ultimate tool when it comes to getting into tight spaces. This tool is really a handy product and a better alternative to cheap “compact” hacksaws out there. Unlike the cheap hacksaws, it is far more substantial and comfortable to use though cuts no indifferently.
Typically this hacksaw works great in tight spaces as the handle is far easier to grasp and use of this Milwaukee. If you are thinking of just to cut a couple of toilet bolts and then throw it in your toolbox indefinitely there are cheaper products than this model. But if your thinking of completing your regular DIY projects as a DIY’er or a tradesman looking for something more comfortable for common use, you can rely on this tool.
Take a side note that the blade clamp which is the top of the saw rattles at the tightened position but this problem does not carry through to the grip rather it is nice and tight. Though rattling sound may annoy you a bit, you don’t probably want to miss the awesomeness of it while sawing and you may like the adjustability of the blade going from long to super short.
6. DEWALT DWHT20547L 5-in-1 Hacksaw
This is a high-value hacksaw with better design and configuration. You can use this hacksaw in many different ways. This product is shipped with a wood and metal blade so that you can just easily start your work.
Though this hacksaw is a little bit heavy, you will give it an extra point for its solid design and well-built construction. You will not face the problem of bending the blade or saw while sawing and the blades are durable as well. Easy and quick transitions between the different configurations.
This hacksaw is superior in quality as like the other DeWalt tools. It doesn’t get a bit flimsy as the cheap tools you will find.
This is a five in one hacksaw from DeWalt. As for the name, you are getting five functions in this tool.
- This regular hacksaw holds 12-inch blades.
- After detaching the front end, Reattachment of the main blade provides a low profile hacksaw.
- After attaching the front end, then using it with the included jab blade provides a pistol grip jab saw for example of using it while cutting holes in sheetrock.
- Attaching the main hacksaw blade into the yellow frame after detaching the front end, provides a long reach saw.
- Moving the blade at the other position, after detaching it provides a 45-degree saw.
It features excellent functioning system. It has a better screw mechanism for securing the blade with five separate functions. For switching the blades you need to slide back and push down the lower black handle under the grip and then adjust a tension bolt by hand to release an old blade or tighten down a new one. After that slide the handle into place so that the tension will not be affected.
This DeWalt model gives you all in one hacksaw at a much lower price where you have to spend a lot of money to buy five to seven different saws to have all the functions. Though you need to consider the fact that it is bulky, it is stable and lasts for a long time.
Overall it is a good quality product to buy at a more fair price.
Hacksaw is in the most general term, a metal cutting tool equivalent to the bow saw for wood cutting. It is usually designed with a C-shaped frame that holds the cutting blade and pistol grip to hold on.
Though it is originally designed to cut metals, they can be used for other materials like wood, plastic, glass etc. Usage of a hacksaw depends on a variety of hacksaws like panel hacksaw, junior hacksaw and power drove hacksaws.
- A panel hacksaw is designed to cut into panels of sheet metal.
- Small version with a half-size blade hacksaw is known as junior hacksaws. They are potentially a useful tool in confined spaces.
- An electric hacksaw or a power supplied by a hacksaw is a stationary machine that is used in the metalworking industries as they once were.
Understanding the Best Hacksaw Blades
A hacksaw blade is a cutting tool adjusted with the hacksaw frame. It should be user-friendly and well built for easy, straight and precise cutting.
Features you must look before buying hacksaw blade :
Tooth per Inch
Selection of right hacksaw blade for your purpose with the right tooth per inch (TPI) is very crucial.
The usage of the blade depends broadly on TPI. Here is some typical usage of hacksaw blade according to it’s TPI.
For wood and metal with minimum 1.8mm thickness need saw blade with 14 TPI. Where heavy metal with min 1.4mm needs 18 TPI. Blade with 24 TPI is good for at least 1.1 mm thick medium metal and thin metal with minimal 0.8 mm thickness needs 32 teeth per inch in hacksaw blade.
Properties of Low TPI Blades
The gap between the tooth of the blade and elongation of tooth increases with decreasing the no. of the tooth in a saw blade.
1) Removes more material than high TPI blade in one stroke.
2) Good for thicker and lager materials.
3) Not suitable for thin metal.
Properties of High TPI Blades
Saw blade with higher TPI has a shorter tooth with a smaller gap between the teeth.
1) Good for thin materials like thin metal.
2) Starting cut with higher TPI blade is easier.
4) These blades provide clean and precise cuts.
For Cutting Very Thin Material
Cutting very thin material like sheet metal is very difficult, even with a hacksaw blade of 32 TPI. Because these materials have the tendency to buckle under pressure.
For cutting really very thin material you need to use a blade with high tip and hold very tight the material with a metal snip while cutting. This can give a proper cut to the thin materials.
In short, you need to choose a saw blade with right TPI on the basis of material service.g to cut.
Starrett KBS1224-2 Bi-Metal Hacksaw Frame Blade
These are good quality blades for a wide range done. actions like metal piping, shower rods, planks of wood, or plastic.
Bi-Metal gives the blades high strength, toughness, and durability. This high-quality cutting blades worth some more bucks. The blades from the hardware store get dull with just a few strokes and don’t last for long. These blades are well made. These good quality blades don’t tend to bend too much. These sturdy saw blades are not too flimsy and maintain it’s sharpness. Overall, these blades are nice for replacement.
How to Change Hacksaw Blade
Step 1: Removal of Blade
For installing new blade at first, step you have to remove the current blade you are using. Release small screws or clamps and pull the blade carefully.
Step 2: Blade Maintenance
Give a quick wipe to the frame of the hacksaw with lightly oil sprayed clean cloth to remove debris and grime for maintaining the pristine condition of the hacksaw.
Step 3: Installment of New Blade
Now, place your new blade into position within the frame. Then tighten the screw or clamps gently to secure the blade. You can tighten screws a little more for the extra tension across the surface of the blade.
Frequently Asked Questions
Q. Will hacksaw cut metal like stainless steel?
Answer: Yes, hacksaw can cut stainless steel. But note that you must go slowly while cutting and use Tungsten carbide hacksaw blade.
Q. How to Safely Use a Hacksaw?
Answer: For safely using hacksaw you must place cutting material firmly. If possible use a vice. Before starting a cut, push a short stroke after putting the saw’s central teeth on the cutting line and continuing to cut until it’s done. For more safety, try to keep away your hands and other objects from the sharp teeth.
Q. What are the other tools Related to the Hacksaw?
You can find cheap hacksaws in any hardware store. But they’re uncomfortable with various problems like blade wandering, annoying sound and quite hard for cutting through a straight line.
By spending a little more even what you would have spent on a Starbucks coffee, you can upgrade to a very handy hacksaw with quality. The best hacksaw features quality that will eliminate the issues and save money as you don’t need to buy extra blades so frequently.
For a single piece, you can go for Stanley and TEKTON without worrying much for small projects. Stanley and TEKTON both are high tension hacksaws with high-quality where for all in one package, Klein Tool’s hacksaw with Reciprocating Blade and DEWALT 5-in-1 hacksaws are the best choices for all in one combination at a fair price.