Burrs are a burden. This is a manufacturing fault that happens almost every time you try to make a good product. They are the sharp edges that stick out of a workpiece after it has gone through cutting, sharpening or stamping. They decrease the quality of the product and that will result in a huge price drop in the market. But the best deburring tool, called, a deburrer can make your work a lot easier.
A deburring tool is a tool which belongs in every workman’s toolbox. They can save a huge amount of money and time. But finding the perfect tool for you can be a troublesome job. That is why we have devised a buying guide for you to choose the best deburring tool for yourself.
We have included points that you need to consider before buying the best deburring tool in the market. There are some reviews of some of the most prominent deburrer available on the market. We have also added some basic instructions for using a deburring tool.
You might find it difficult to imagine different ways this tool can be used; we have added some examples for you. So, let us begin with a bit of an introduction to burrs and deburring.
What Is a Deburring Tool?
A deburring tool is a tool that is used to remove the burr from a workpiece. We all know that metals are hard but something what we often forget is that they are, to some extent, bendable. When a cutting or sharpening tool is used on a piece of metal, it does not create a clean-cut. At the place where the cutting tool leaves the surface, the metal bends or stretches and creates an unwanted edge. This is called burr.
This burr can be as sharp as a knife edge. While making a tool that will be used by hand, burrs are very annoying and sometimes dangerous. To remove these burrs, a variety of tools are used. All together, they are called the deburring tools.
Detail Guide to Buy Best Deburring Tool
The market has a ton of deburring tools but choosing the right one for your job is not as easy as it looks. There are certain things you must consider before buying a deburring tool.
What Kind of Deburring Do You Actually Need?
There are a ton of options but you have to remember they are also for different uses. There is no all-rounder deburring tool that will do whatever you want.
You have to be specific about your need. If you are working with drill holes and you need to remove burrs from them, you need a simple handy and small deburring tool but if you are working on something big and the metal is very hard when you are better off with an industrial deburring tool.
There are different sizes and types of this tool for different jobs. Find what you need by evaluating what you do.
Your choice must depend on your demands. It’s easy to get lost in the variety of tools and the features they offer.
Type of Grip
This is, by far, the most important feature of a deburring tool. You might get away with a bit of a dull blade but if you have a poor grip on your tool, you will never get your work done. You might even end up injuring yourself. And most professionals will use this tool several times a day; a poor grip will eventually lead to sore hands.
On the handheld deburring tools, it must have a better girth on the handle. This will allow better control over it and you will find it easier to put pressure on it whenever you need it.
The Quality and Shape of the Blade
The blade is the most important part of a deburring tool. But the market provides a vibrant range of it too. This is because the blade has to suit the surface it is working on. The softer metals; such as aluminum, copper or soft iron, will need a softer blade. And the harder the metal gets, the blade strength must increase with it.
If a harder blade is used on a softer metal, this will cause the edge to chop off the piece. This happens often with inexperienced mechanics. This is, however, not acceptable for a piece that you wish to sell.
The shapes differ from each other because of their different uses. Some blades are meant to go deep inside a hole to deburr the edges there. Some blades are meant for sharp corners and small holes which require short and nimble blades.
Availability of Replacement Blades
No matter what you buy, the blade of your deburring tool will experience a lot of friction and wear. This will happen with even the best-built tool. The blades, after some time, will need to be replaced.
Some products are out there which provides replaceable blades with it when you buy it. Some choose to sell them to you at a very cheap rate. The choice is up to you but remember to consider what you actually need.
The deburring tools are usually not very expensive. There are a lot of products which sell at a higher price but do not actually offer anything better than the others. This is a clever marketing policy to fool you into buying a costlier version thinking it is a better-built product. So, be wise and consult someone who has bought them recently to avoid such scams.
Best Deburring Tools Review
To make buying easier for you, we will add some products’ descriptions with reviews.
AFA Deburring tool with a Blade + Pack of 10 Extra Blades
The kit comes with ten extra blades. The blades are usually long lasting but repetitive use will cause them to wear. Replacing the blade is easy; you just have to pull the collar and the blade will slide out and you can replace it the same way.
This deburring toolkit works for steel, copper, aluminum, and plastic. It will work fine on cross holes, deep holes, straight-edges, and curved edges.
There are a few problems, though.
The first one will be the shape of the handle. It is sleek and it won’t take much space in your toolbox but while using, you might find it hard to put pressure on it. In a sweaty hand, it will slip and be very uncomfortable to use. So, for household works, it is more than just fine but for industrial work, you might need to find a better option.
General Tools 482 Swivel Head Deburring Tool with Metal Handle
But there are other varieties available. Some of them look like pens and has a better grip. Better grip means more control over your work.
This China made deburrer comes with two interchangeable blades, 482A (black) for steel, copper, aluminum and plastic and the 482B for cast iron and brass. The swivel head makes it nimble around the tricky bends and curves.
The blades are long lasting but there are no extra blades except just one.
The spring locked collar allows quick change for blades while providing firm support during usage.
Noga NG8150 Heavy Duty Deburr Tool, with 10 S10 blades
The product is a bit more costly than the other two. This Israel made deburrer has a better grip thus allowing easier use. The handle is made of plastic which can maintain grip even when the user’s hand is wet. Considering the price, it is a bit costly but it is surely going to last longer than the others.
YXGOOD Hand Deburring Tool Kit
There are 5 pieces of BK3010 blade for Plastic Trimming, 5 pieces of BS1010 blades for soft metals and plastic and 5 pieces of BS1018 high strength blades for harder metals.
The handle is made of metal and it is lightweight. The variety of blades ensures that you won’t have to use any other tool for deburring. The total of fifteen blades will last a long time.
Lyman Case Prep Multi Tool
This is why this tool is often used in the process of making bullet casings.
There are some limitations. The tool has a fixed blade, it does not swivel. While you are working on a product which does not have holes of different sizes, it will work fine. But, for deburring small holes and very large edges, this tool will not be the most appropriate thing.
How to Use a deburring tool
The process of using a deburring tool is pretty easy.
For a straight edge, all you have to do is hold the tool in place with its blade firmly set on the edge you want to deburr and just slide it across the edge.
For a drill hole, you have to put the blade into the hole and make sure that the blade is firmly set against the edge. Then, you swivel the tool around for a couple of times. Remember, you have to scrape the piece more than once if the material is tough.
While scraping burrs from the outer edge of a pipe like structure, it is better to use a non-swiveling blade. Products, like the Lyman Case Prep Multi Tool, are used for that purpose.
What Are the Uses of a Deburring Tool?
The use of a deburrer varies from material to material. They also vary from shape to shape of the workpiece. Uses of some common materials are described here.
Uses of Deburring Tool for Metal
Metals are prone to burrs more than any other material. Working on a piece of metal, it sometimes stretches and bends. This is why the edges get burred and they tend to be very sharp in nature.
The edges, therefore, have to be deburred. Aluminum, copper and cast iron can be easily deburred. The hard metals such as ss steel and alloy steel, need to be deburred more than once to ensure a better finishing.
Uses of Deburring Tool for Plastic
Plastic products are mostly made using industrial molding machines. The molds cannot press against one another strongly enough to make a uniformly shaped product. Always, there are some burrs left around the edges.
On a larger scale, they are removed using heat but the deburrer is much cheaper. It is fairly very easy to use on plastic because it is softer than metals. But there is a chance of scratching the product if used improperly.
It is widely used by plumbers because the PVC pipes they use. When the pipes are cut into pieces, the edges are always fuzzy. They get in the way of a proper fitting. A deburrer can end the misery in a glimpse.
Uses of Deburring Tool for Plywood
It is not very popular for workmen to deburr plywood but sometimes it is the only option. The plywood comes in the shape of panels and they need to be cut into desired shapes using an electric saw. The fibers in the material sometimes get stretched and they leave a furry outer line.
A deburr can be used to scrape those fibers off and the product will look much better.
Uses of Deburring Tool for Glass
When the glass is molded, like plastic, the edges are burred. Typically, the burrs are removed using heat but as always, deburring is always easier and cheaper.
FAQ on Deburring Tools
Q. Why do I have to buy a deburrer when I can do the same thing with a chisel?
Answer: Yes, you can do the same work using ‘chisels’. Mind the plural number; if you go to the store, you will find varieties of chisels. There are chisels as small as needle chisels and there are fat chisels. They even vary based on the material they are to be used upon.
So, you can carry a bag of twenty or more chisels for deburring or you can carry just one tool. Which is more convenient?
And then, there is the speed. If you are planning on using a chisel to deburr a large piece, you will find it very time consuming. For a workman, time is money. Why waste time deburring with a chisel when you can have the same thing done by using one cheap tool?
Q. Are the blades interchangeable between different brands?
Answer: yes. You can put a blade into a handle from a different brand. Most of the time, they work. But, it is not advisable. The different brands make their blades in different shapes. Especially, the girth of the bottom end might be of a different size and it will not fit in your handle.
The spare blades are not very costly; you should buy new ones, rather than just replace blades from another brand.
Q. Can I use them while wearing my working gloves?
Answer: Sure, you can. Actually, when you are dealing with sharp metal burrs, it is advisable that you wear a pair of work gloves. They will keep you safe from cutting yourself hence your hand slips.
Q. Are there any hacks with this tool?
Answer: the tool is meant for deburring and that is basically what it does best. There’s one option; you can sharpen the blade in a fashion that makes the tip flat like a screwdriver. The swiveling blade works great as a screwdriver.
And if the metal body slips repeatedly, you can roll duct tape around it. It will provide a better grip as well as it will make the handle thicker. The thickness will allow you to hold it even more firmly.
Be wise and check all the pros and cons of your buy. The best deburring tool is waiting for you somewhere in the huge world of deburrers. You have to find the tool that suits you and your work the best. They will increase the quality of your products and you will make a lot more money from them.
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