A chop saw also known as cut-off or abrasive saw is easy to use the cutting equipment. It is used to finely cut hard materials such as metals, wood, plastic, etc. They are best known for their accuracy, precision, and speed. This mechanical device has got a cutting wheel and motor installed to a fulcrum. The motor provides power to the cutting disc which in turn produces strong friction when it rotates rapidly on its axis.
Since its very launch, chop saws are highly in demand especially in the wood cutting and construction business. It has made work for the labor force much easier plus it saves a lot of time. It will cut almost anything and everything (within a particular size range) that you put on it with absolute fineness.
Guide to Buy Best Chop Saw
Chop saws or cut-off saws may vary even if they have a same external diameter. Because of their different mechanisms, this can happen. So, there are several things you need to pay attention like width or cutting depth. You should choose a tool that will deliver more accurate and fast cutting while robustly constructed and durable enough to run a long way.
However, here is a simple guideline to buy a chop saw.
The blade is the most important part of any saw. Look what kind of abrasive wheel or blade the chop saw is featuring. Basically, three type of blades is available in the market. They are diamond abrasive, carbide-tipped and abrasive blades.
Design and Construction
Look for the saw which is sturdy and designed robustly. It should be ergonomically. Find the one that features an ergonomic handle and quality grip. The ergonomic design will reduce stress and fatigue. It is necessary for avoiding health issues.
The next one you need to pay attention is cutting capacity. Not all the saws have the same cutting capacity. Look for the cutting capacity that it must meet the cutting capacity you need.
The accurate and smooth cut is the vital thing the best chop saw can provide.
The weight of chop saws depends on the different model. If you need something easily transportable, you should look for the tool which is lightweight. But, don’t take any chop saw just because of it is lightweight. The lightweight chop saws are often flimsy while it features very thin base plate which can damage easily. Look for something more durable while maintaining the weight.
Best Metal Cutting Chop Saw on the Market
1. DEWALT D28715 14-Inch Quick-Change Chop Saw
The item from is a 14-Inch Quick-Change Chop Saw which includes 14-Inch Chop Saw, 14-inch abrasive wheel, fence wrench, and tool-free flange system. This chop saw is uniquely designed and robustly constructed. This chop saw offers fast cutting while providing quick blade changing setups. It is also designed with some really essential features like a cam-loc fence, rapidly adjust clamping system etc. Providing quick and accurate crosscuts are the main aim of this saw. The ergonomic design also adds value to this product. This saw comes with three years warranty, one-year free service, and a 90 days money back guaranty.
Design and Construction
This saw is sturdy and made with quality material. A D handle is featured to provide user comfort. The ergonomic design will allow only a minimum pressure on the hands of the user while reducing fatigue. It provides maximum user control. A quick lock vise is also been introduced for fast, easy and precise clamping of materials. With quick-change system wheel changes.
This DEWALT cut off saw is powered with a powerful 15 amp motor which delivers the no-load speed of 4,000 rpm.
This saw cuts rounds measuring 5 inches across and rectangular materials up to 4-1/2 by 6-1/2 inches cut. To do more than make 90-degree cuts, a 45-degree pivoting fence allows more fast and accurate angle cuts.
This cut off saw is compact and portable. It is just 21 inches long while weighs only 39 pounds. It is lightweight and can easily be transported. The integrated top handle helps to carry it here and there. It also features a heavy-duty lock down pin. This feature ensures that the saw head will be locked in position while carrying. It eliminates the mess of using chains.
However, you need to look at the fence angle before every cut to ensure accuracy. The cam-lock might go out of alignment while setting up. Before, using the saw look at this features.
Overall, this saw is really great in term of quality and cost. It will be a good buy if you are looking for a tool for fast dealing with large tasks.
2. Evolution Power Tools RAGE2 Multi-Purpose Cutting Chop Saw
This multipurpose cutting chop saw from Evolution Power Tools is ideal for cutting metal, plastic, wood. This chop saw is compatible with evolution circular saw blades. It comes with a 3-year limited warranty. It cuts fast, crisp, and clean and better yet, make no sparks.
This 14 inch cut off saw is really great on multiple materials like butter. It cuts steel, wood, and wood. The 36 toothed TCT blade comes with it ideal for cutting these materials.
It provides accurate cuts with smoothness. It features a fast action swivel clamping mechanism. This allows 0-45 degree miter cuts.
Design and Construction
This cutoff saw is sturdy and constructed with durable material. It can cut through steel without making or less making sparks. It provides workable project instantly unlike abrasive wheel.
This product includes a Tungsten Carbide tipped blade. It is durable than the abrasive wheels. It can last longer than 20 abrasive wheels.
This saw is faster than a band saw or an abrasive saw. For the price, this saw is hard to beat. However, you might face that because of the stamped base it may not be able to cut accurate square cuts. Otherwise, this saw is really a good buy.
3. DEWALT D28710 14-Inch Abrasive Chop Saw
This 14-Inch Abrasive Chop from DEWALT comes with a chop saw, blade, wrench and a 14″x1″ wheel. This product has three years warranty. As the brand name speaks, this saw is built with quality and thus the price is a bit high. But it lasts for a long time that makes it worth to buy. It cut through difficult items like butter with quite accurate though the abrasive wheel may seem to slow while cutting 45 degrees. However, this tool provides a quick setup and easy adjustment. This will save your time a lot. And the ergonomic design will reduce fatigue and hand pressure as well.
This saw has a maximum cutting capacity of 4″ x 7-5/8 in rectangular. However, this saw cuts tube and squares really good. Though a 45-degree pivoting fence has been patented, it might not be too good for 45-degree angle cut.
Design and Construction
The saw is well built. It features Spindle Lock that permits the user to make wheel changes quickly and easily. For convenient storage, on-board wheel change wrench has been featured. An ergonomic designed “D” handle is featured to make it more comfortable for the users. It helps to reduce fatigue while allowing a minimum pressure on user’s hands during working. The integrated handle at the top helps to carry the saw around without mess.
Wheels are made of high-quality aluminum grain which allows longer life, fast cutting, and smooth running wheels. To increase more productivity of this saw a quick lock vise is also been featured. Which provides quick adjustments.
This cutoff saw is powered with 15 amp /4 HP. This powerful motor increases faster cutting, durability while providing overload protection.
Overall the saw is quite good for the price. It offers smooth cuts and long-lasting opportunity but it might be hard for cutting iron at 45-degree angle cut. Otherwise, this saw is really great.
4. Makita 2414DB 14-Inch Portable Cut-Off Saw
The Makita 2414DB Cut-Off Saw comes with Includes Socket Wrench, AC/DC Switch and a 14-inch Abrasive Cut-Off Wheel. This cut off saw is a highly valued product on the term of quality and price. It features high powered motor to meet challenging tasks. This lightweight cutoff saw is ideal one when it’s come to make the accurate cut with smoothness. But it’s lightness comes at a cost of its thin base plate. However, it is good for cutting through metal, wood, and plastic with ease.
This Makita cutoff saw is powered with high powered 15 AMP motor. This motor delivers 3,800 RPM for dealing with the most part challenging tasks.
This cut off saw is designed uniquely to cut 4-1/2 inch round stock at 45 degrees and 90 degrees cutoffs. It also capable of cutting up to 45 degrees. To adjust for various material sizes, this saw allows it’s fence to adjust 45 degrees right or left.
Design and construction
This cutoff saw only weighs 36 pounds. It is designed with a compactness that makes it portable. A D shaped handle is engineered to provide easy gripping. It also includes a spark diversion guard. However, overall this saw is well built and robustly constructed.
However, like every other tool, there is a limit in design. This saw is lightweight which makes it more valued. But to make it lightweight, the base it featured is made with thin and flimsy stamped steel. Overall this a great cutoff saw for the price.
5. Bosch 3814 14-Inch Abrasive Cut-Off Machine
This 14-inch abrasive cutoff saw is an ideal tool for designed for heavy-duty use and long-lasting durability. This includes 14-inch, 36-grit aluminum oxide wheel, 1-inch arbor, and handy blade wrench.
This saw is powerful enough to deal with large tasks at a faster speed as it is powered with a 15 amp motor which delivers 3,900 rpm. It also features motor insulation for extra load protection.
This saw is capable of cutting bevel cuts ranging from 0 to 45 degrees. It features an adjustable fence with depth stop provides maximum control.
This cutoff saw provides utmost accuracy.
Design and Construction
This 14-inch cutoff saw is well built with durable material. It features a spindle lock for quick wheel changes. while for smooth power transmission and extended tool life ball and roller bearing construction made.
However, the complaint may come about this saw is the dust collection system. It’s not well designed. Otherwise, this cutoff saw is really great at cutting with accuracy and precision.
6. SKILSAW SPT64MTA-01 15 Amp Abrasive Chop Saw
This 14 inch. SKILSAW comes with the thick abrasive wheel. This saw offers ultimate power to weight ratio which makes it cut through metal at a faster speed than most of the saws out in the market. This saw is popular for providing precise cuts and especially for making fast 45 angle cuts.
This saw provide precise miter cuts. You can make 45 degrees to the left or right in materials.
This metal abrasive saw can cut through metal. It has the capacity to cut through 5 in. round pipe and 4-3/4 in. square pipe. This 14 in. metal abrasive saw provides smooth metal cuts with utmost accuracy.
Easy and Quick Adjustment
This tool is capable of accommodating different sizes quickly. An adjustable vise makes it possible. This feature increases productivity while cutting through different sized materials.
This SKILSAW chop saw is powered by 15 amp. It maintains power-to-weight ratio 15 amp and 33.9 lbs.
Design and Construction
This 14 in. the chop saw is uniquely designed and well constructed. It is lightweight saw. It features a stamped steel base. This saw is also customized with “D” handle. This feature provides a comfortable grip while keeping the saw in control.
This uniquely designed product is worth to buy. But a few complains you may face such as, it may through a lot of spark and blade guard wobbling. Otherwise, this is a great product at this price range with one year warranty.
7. PORTER-CABLE PC14CTSD 14-Inch Chop Saw
Features and Specifications
Porter-cable is an excellent chop saw which has a cutting disc of 14-inch diameter and the diameter of the axle is 1 inch. It is equipped with a spindle lock which makes it very easy to replace the cutting blade. The porter cable chop saw comes with the see-through safety shield that safeguards the user from debris produced while cutting which can cause injury to the operator.
The cutting wheel is strong enough to cut hard metals with absolute exactness. Also, the brushes of the motor help in generating the required power. It can also be adjusted at an angle of 45 degrees to create angular cuts. This saw is best suitable for carpenters, contractors and fence builders.
Pros and Cons
Everything has its pros and cons and so does this product.
The D-shape handle provides utmost comfort and the quick release material clamp helps in easy material cutting and debris removal. Also, the brush attached to the motors and the ball bearings promotes the durability of the product. The protective see-through shield, the blade guard, and the spark deflector ensure utmost security. The porter-cable PC14CTSD chop saw allows making angular cuts of 45 degrees. The surface on which the saw rests is very stable and durable. Also, it is easily portable.
However, it has some cons as well. The cutting speed is a little slow and you sometimes may find difficulty in cutting large and thick pieces. On heating up, it stops cutting also the mounting holes provided are a bit less. If the blade was of a superior quality, this product could have been a five star.
Few other Things to Consider
Below is a very informative buying guide framed to help you purchase the best chop saw. Here are some of the basic things everyone must know about chop saws.
Metal Chop Saws
Metal chop saws have the strongest blades because they not only can cut plastic and wood but it has the efficiency to cut metals like steel. It has a spring loaded axle mounted to a metal surface or which is generally known as the metal table. It has a cutting wheel which is covered with a metal guard to ensure safety.
It only makes 90-degree cuts. The blades with which they are equipped with are carbide tipped blades. These blades make sharp and fine cuts. It not only cuts smoothly but also reduces waste buildup. Cutting metals require a lot amount of mechanical power and friction. Because of this reason, the cutting disc and the motor heats up after some time. For consumer woodworking blades having a diameter of 14 inches is generally used and for industrial purpose blades of 16 inches diameter is used.
Metal chops after a certain amount of usage and time wear down and depreciate. It is recommended to consider maximum cutting capacity and the task that the saw will be put to before making a purchase.
Wood Chop Saws
Miter saws are generally wood chopping saws. They make a very quick and precise cut. Compound miter saw that is one of the two types of miter saw is capable of fine slant edges.
The blade type used in wood chop saw can vary in accordance with the size of the wood to be cut. Usually, a wood chop has a blade having a diameter of 8.5-12 inches. It can be used for cutting different types of wood some of which are lumber, plywood, and hardwood.
Mini Chop Saws
Mini chops as the name suggests are smaller in size. These are very much suitable for light duty tasks. Mini chops being small and lightweight are easy to carry around. They have the capacity to cut both metal and non-metal. They have an easy blade replacement procedure. They also have a soft start and it gradually gains pace.
What Is Chop Saw Is Used For?
A chop saw also known as the cutoff saw is a powerful tool which is used to make straight cuts in materials such as, wood. This saw is often designed with some features to create angle cuts which provide more versatility to this saw.
Woodworking and Cabinetmaking:
A chop saw often resembles in appearance like a circular saw. These saws are often used by most of the woodworkers or cabinetmakers to make precise square cuts. This saw can cut metal tubes, square cuts, and straight cuts. Some types of uniquely designed chop saws are often used to make a bevel or angled cuts. When these features are included in a chop saw, it will be commonly known as a miter saw.
The benefits of using a chop saw may include different criteria like it provides cuts with accuracy. Precise cuts can be made with this saw in a faster way than other saws like circular saw can do it. This is why many cabinetmakers become fully dependent on their chop saws. They don’t need to use an additional circular saw for making straight cuts.
Blades of different sizes allow a user to cut wood or metal with a chop saw. Chop saws are ideal for cutting mild steel tubes and square cuts. I can also cut through iron with a sharp blade or abrasive wheel. This saw performs often versatile while cutting metals. It often features some functions that allow it to make miter cuts. No need of additional circular saw while using a chop saw.
Chop saws are often versatile to make cuts through plastic, aluminum and even ceramics.
What Is the Difference Between Chop Saw and Miter Saw
Chop saw and the miter saw is very much alike. A miter saw can however sometimes be used as a chop saw but a chop saw can never be used as a miter saw. The few basic grounds of differences are:
The cutting wheel in a chop saw is set at an angle of 90 degrees in respect to the table thus it can cut only at a 90 degree angle. Whereas, the axis of a miter saw is a pivot and it allows the cutting disc to rotate and make angular cuts.
Miter saw being of two different types namely standard and compound. The former is sometimes considered to be same as the chop saw because both can cut only at an angle of 90 degrees.
Miter saw is not installed with any motor. Its blade is made to function by applying manual labor. A chop saw is installed with a motor that supplies power to its cutting disc and thus it does not require any human force to be exerted over it.
There can be two types of tasks. This involves small wood cutting tasks and large material cutting tasks. The former will require miter saw and the latter will require a chop saw.
When fine and accurate cuts are needed, one should go for the miter saw and when large block are to be cut, a chop saw should be preferred. Also, if for example, the purpose is to cut window, doors, frames etc. then miter saw should be opted and in the case where materials like steel are to be cut chop saw should be given priority.
You may also like to read on the compound miter saw a type of miter saw from here, we talked in details there.
Chop saws can be of great use for people indulged in cutting activities and also for DIY kind of people. The only thing required is to make an appropriate choice considering your need, budget, purpose and obvious skills. There are many chop saws being offered with a great variety of features that makes the whole cutting process a much easier and comfortable job. You get quickness, preciseness, safety, durability and everything you desire for.